Carbonization Machinery - China Carbonization Machinery Manufacturers Suppliers

Advantages of Carbonization Machinery

Environmental Sustainability

Carbonization machinery converts waste materials into environmentally friendly charcoal without polluting the environment.

High-quality end product

Carbonized charcoal has a higher calorific value, burns longer and produces less ash, making it the perfect fuel for cooking, heating and industrial applications.

Versatility

Carbonization machinery can be used to carbonize a variety of materials, including agricultural waste such as coconut shells, nut shells, palm kernels, and rice husks.

Easy to operate and maintain

Carbonization machinery is designed to be easy to operate and maintain. It requires minimal training and can be operated by anyone with basic technical skills.

Low energy consumption

Carbonization machinery uses low energy consumption to heat raw materials. This makes the machine a suitable solution for small industries with limited power supply.

Durable

The carbonization machinery is made of durable materials that can withstand harsh industrial environments and last for many years without damage or regular maintenance.

Why choose us

Rich Experience

Zhengzhou Shuliy Machinery Co., Ltd. was established in 2011 and is located in Zhengzhou City, Henan Province, China.Shuliy Group has more than 12 years of experience in machinery product manufacturing and foreign trade export, and has rich experience in machinery industry manufacturing and after-sales service.

Advanced Equipment

Our company's main products are plastic recycling and granulating machinery, food processing machinery, metal baler machinery, charcoal briquette making machine, and wood processing machinery. Cashew nut production line, hydraulic baler, briquette making machine are all hot selling machines in our shop

Professional Team

Most of our products have CE certificates, and our company has also passed the certification of the TUV testing agency. In addition, we have obtained import and export rights, and have the ability to export high-quality mechanical products to the whole world.

After-Sale Service

Our products have been sold to more than 100 countries and are well received by customers. We have served thousands of client companies, and provided these client companies with our factory's equipment and technical support and services.

Types of Carbonization Machinery

Stamping briquette machine

Stamping briquette machine is designed similar with eccentric press. The rotating eccentric part connected with the piston presses the raw materials into the tapered die and form into briquettes. Large flywheel ensures quiet and balanced operation, about 270 times per minute. The briquettes get cooled and harden in the cooling pipe, which transmit the briquettes out.
The biomass briquettes made by stamping briquette machine can be used in wood-fired and coal-fired boiler. The length of briquettes can be random or the same. Stamping briquette machine features high capacity, low cost, and high density.

Hydraulic briquette machine

In a hydraulic briquette machine, the raw materials are fed to the compression chamber by the quantitative screw. Then the main piston press the raw materials into the mold and form into briquettes.
The compression process is slow in hydraulic briquette machine, about 6-25 cycles per minutes according to the feed quantity or briquette density. Traditionally, small hydraulic briquette machine has the capacity of 50-300kg/h. The diameter of cylindrical briquettes is 50-75mm, and the length is around 150mm. Currently, the hydraulic briquettes can be rectangle, and the size can be larger. The production capacity is up to 1.5t/h.

Screw briquette machine

The feed screw send the raw materials into the compression chamber, the cone compression screw press them into taper mold and extension mold. The compression screw rotates at the speed of 800r per minutes, and increase the temperature to 300℃ by the fraction and heating process.
The capacity of screw briquette press can reach up to 500kg/h. It is equipped with a small silo, PLC control panel, gas hood, and a saw. It requires uniform and fine materials, whose water content is 6-8%. With such materials, it can make high-density and high-quality briquettes that burn longer than other fuels.

Application of Carbonization Machinery

Carbonization machinery is used to convert raw biomass into charcoal. This equipment is widely used in agriculture, forestry, and waste treatment industries.

Agriculture: Use carbonization machines to convert agricultural waste such as corn stalks, rice straw, sugarcane bagasse, etc. into high-quality charcoal. The resulting charcoal is an excellent soil amendment, improving soil fertility and crop yields.

Forestry: Carbonizers are used to convert wood chips and forest residues into charcoal. This helps reduce forest waste and provides renewable energy.

Garbage treatment: Carbonization machinery is used for the treatment of municipal and industrial waste. The device converts waste such as sewage sludge, municipal solid waste and medical waste into charcoal. The resulting charcoal can be used for energy production as well as soil improvement.

Steel Industry: Carbonization machinery is used to produce high-quality carbon for steel production. Carbon acts as a reducing agent to remove oxygen from iron oxide, producing metallic iron.

Food industry: Carbonizing machine is used to produce activated carbon from coconut shells. Activated carbon is used in food processing, water purification and air filtration.

Craftsmanship Carbonization Machinery

01.The first stage: drying and dehumidification stage

The temperature at this stage is 120-150°C, and the pyrolysis rate is very slow. The moisture in the wood evaporates based on external heat, and the chemical composition of the wood material remains almost unchanged.

02.The second stage: pre-carbonization stage

The temperature at this stage is 150-280℃. The pyrolysis reaction of wood materials is obvious, and the chemical composition of wood materials begins to change. Among them, unstable components such as hemicellulose are pyrolyzed to generate carbon dioxide, carbon monoxide and a small amount of acetic acid.

03.The third stage: carbonization stage

The temperature at this stage is 280-400℃. During this stage, the wood material accelerates pyrolysis and produces large amounts of decomposition products. The resulting liquid product contains significant amounts of acetic acid, methanol and wood tar. The carbon dioxide content in the generated gas products gradually decreases, while the combustible gases such as methane and ethylene gradually increase.

04.The fourth stage: calcination stage

The standard of sprockets can be determined according to different application requirements. The difference between metric sprockets and sprockets built to ANSI standards is that they use different units of measurement for chain specifications.

05.The fifth stage: cooling after carbonization

The charcoal can only be removed when the temperature drops below 50°C, otherwise the charcoal may re-ignite or burn the operator.

How to maintain Carbonization Machinery

Keep it clean
Clean the machine regularly to remove dirt, dust and debris. Use a soft cloth or brush to clean interior and exterior surfaces. Avoid using water to clean the machine as this may damage electrical components.

Lubrication
Keeping machine moving parts lubricated can prevent wear and tear. Lubricate bearings, gears, and other moving parts using recommended lubricants according to the instruction manual.

Tighten screws
Periodically inspect and tighten the screws and nuts that hold machine parts together.

Inspect the machine
Check the machine regularly for any signs of damage, wear and tear. Check belts, bearings, gears and other components for damage, cracks or wear.

Store properly
The machine should be stored properly when not in use. If in a dusty or dirty environment, cover the machine with a tarp or use a dust cover.

How Does Carbonizing Machine Work

01/

Loading and Preheating The process begins by loading biomass materials such as wood chips, nut shells, or agricultural residues into the Continuous Carbonizing Machine’s feeding system. The machine’s main chamber is preheated to the desired temperature, typically between 280°C and 330°C, depending on the type of material being processed.

02/

DInitial Combustion To initiate the carbonization process, a controlled ignition is performed using a fuel source such as liquid petroleum gas (LPG). The LPG is used to create a controlled ignition source that starts the initial combustion in the main chamber.

03/

Carbonization Once the initial combustion is established, the biomass materials start to undergo carbonization. This process involves the breakdown of organic compounds within the biomass due to the absence of oxygen and high temperatures. As a result, volatile components are driven off as gases, leaving behind solid carbon-rich residues.

04/

Continuous Carbonization Process The key feature of the Continuous Carbonizing Machine is its ability to maintain a continuous process. As the carbonization proceeds, new biomass materials are continuously fed into the chamber, while the already carbonized materials move along the chamber.

05/

Gas Generation and Utilization During the carbonization process, gases are produced as byproducts. These gases, which can include combustible components like methane and hydrogen, are extracted from the chamber. In this continuous carbonization system, these gases can be collected and utilized as a potential energy source.

06/

Cooling and Collection The carbonization process typically takes around 20 minutes for a complete cycle. Once the carbonization is complete, the carbonized residues are moved along the chamber to a cooling section. Here, the residues are cooled using water to ensure safe handling and storage.

Whats Kinds of Raw Materials Can Be Used in Carbonization Machine?

The carbonization machine can handle a variety of wastes, and we can divide them into three categories.

Biomass Waste

Waste biomass with high fiber content is a good raw material for charcoal production, including rice husk, sawdust, fruit husk, coffee husk, palm husk, pecan husk, bamboo, coconut shell, straw, jute stick, and trees bark and other biomass materials. After fast pyrolysis of biomass, biochar can be obtained directly.

Waste Sludge

The extraction and processing of oil will produce a large amount of waste sludge, which contains toxic substances that are difficult to degrade. Sludge carbonization pyrolysis technology is a new type of environmental protection treatment method, and it is a new type of technology method used for the harmless treatment of sludge today. Moreover, no secondary pollution is generated, and the harmless treatment of oil sludge and resource recovery and reuse are realized.

Other Solid Waste

Other solid wastes including medical waste, household waste, food waste, etc., can be used to make charcoal.

Our factory

202307051340197ba96e156494443b9b8bd206287ae46a.jpg (750×520)

202306271039034cd27cf97f3f435da198ed9fd245a090.jpg (750×520)

FAQ

Q: What is carbonizing machin

A: Carbonizer machine is the equipment for making charcoal from solid or organic matter. The whole charring process is going in the condition of isolation or lack of air. Materials pyrolysis into charcoal, smoke, tar, vinegar, etc.

Q: How to do carbonization?

A: Carbonization is a process that typically heats biomass feedstock in a kiln or retort (pyrolysis) at temperatures around 400°C (generally between 300 and 900°C) in the absence of air. The produced biochar is also known as charcoal, which is a porous, carbon-enriched, grayish black solid.

Q: What is a carbonization furnace?

A: Self-ignition Carbonization Furnace Features. This type charcoal carbonizing stove adopts self-ignition principle to decompose the briquettes into combustible gas, wood tar and charcoal.

Q: What are some examples of carbonization?

A: Coke is the solid carbonaceous residue that remains after certain types of coal are heated to a high temperature out of contact with air. The process of heating coal in this manner is referred to as carbonization or coke making.

Q: What is the difference between coalification and carbonization?

A: Carbonization differs from coalification in that it occurs much faster, due to its reaction rate being faster by many orders of magnitude. Carbonization is often exothermic, which means that it could in principle be made self-sustaining and be used as a source of energy that does not produce carbon dioxide.

Q: What is the difference between gasification and carbonization?

A: The key difference between coal carbonization and gasification is that coal carbonization is the liberation of volatile products from coal upon heating, whereas gasification is the conversion of biomass into producer gas (syngas) upon heating.

Q: Is carbonization fast or slow?

A: Carbonization is a slow pyrolysis process, in which the production of charcoal or char is the primary goal. It is the oldest form of pyrolysis, which is in use for thousands of years. Here, the biomass is heated slowly in the absence of oxygen to a relatively low temperature (∼400°C).

Q: Which product is formed after the process of carbonization?

A: Coal is formed by the carbonization of dead vegetation, whereas coke, coal tar and coal gas are formed by the destructive distillation of coal. Coal is processed in industries to get some useful products.

Q: What is a carbonization plant?

A: It allows transforming structured molecules of wood, and cellulose products into coal and carbon. Carbonization is obtained through the elimination of water and volatile substances from the vegetal matter, due to the action of heat in charcoal pile. It is a process for gaining renewable sources.

Q: Which of the following conditions are necessary for carbonization?

A: Answer: For carbonization to be highly effective, complete removal of oxygen and hydrogen.

Q: What is the theory of carbonization?

A: Carbonization is the art of reinventing the waste biomass into a carbon−/energy-rich charcoal. It redefines the principles of renewable energy and power generation.

Q: What is the process of converting wood into carbon?

A: This process of converting wood into coal is called as carbonization. The process of heating a substance in absence of air is known as destructive distillation. Catenation is the unique property of carbon to form long chains.

Q: What is the best temperature for carbonization?

A: A temperature of 450 to 500°C gives an optimum balance between friability and the desire for a high fixed carbon content. The many variables possible in carbonization make it difficult to specify an optimum procedure - generally the best results will be obtained by using sound hardwood of medium to high density.

Q: How is hydrothermal carbonization done?

A: Hydrothermal carbonisation (HTC) converts sludge predominantly into a carbon-rich hydrochar solid product. The process is conducted at temperatures generally between 180 and 300 °C, with corresponding pressures above 10−88 bar to ensure that the water is maintained in the liquid state.

Q: Which substance is obtained from carbonization?

Q: What are 3 types of organisms that are often preserved in carbonization?

A: Organisms often preserved by carbonization include fish, leaves and the woody tissues of plants. Permineralization or petrifaction takes place in porous materials such as bones, plants and shells.

Q: What are the benefits of using carbonization machinery?

A: The benefits of using carbonization machinery include reducing waste, creating an alternative source of fuel, reducing greenhouse gas emissions, and generating income.

Q: What is the difference between a horizontal and vertical carbonization furnace?

A: The main difference between a horizontal and a vertical carbonization furnace is the shape and orientation of the container. A horizontal carbonization furnace is wider than it is tall and has a door on one end, while a vertical carbonization furnace is taller than it is wide and has a door on the side.

Q: What factors should be considered when selecting carbonization machinery?

A: The factors that should be considered when selecting carbonization machinery include the type and size of the material to be carbonized, the volume of production, available space, and cost.

Q: Is carbonization machinery environmentally friendly?

A: Carbonization machinery is considered environmentally friendly because it uses renewable biomass materials and produces low emissions. Additionally, the process of converting biomass into charcoal helps to reduce carbon emissions by locking carbon into the solid carbon product, which can be used as a fuel source.