Continuous Cacao Paste Processing Line

 

 

The continuous cacao paste processing line is a fully automated process encompassing raw material pretreatment, roasting, peeling, grinding, homogenization, vacuum treatment, storage, and control systems. This continuous cacao paste processing line can meet varying production capacity requirements and is suitable for producing a variety of paste products, including cocoa paste, peanut butter, and sesame paste. Advanced process design and automated control systems ensure a pure product flavor, fine texture, and efficient and safe production.

 

 

1. The conveyor-type roasting machine evenly roasts cocoa beans, bringing out a rich cocoa aroma. It automatically adjusts power and time according to the temperature curve, supports multiple heating modes, and integrates roasting and cooling. Optional automatic alarms and fire extinguishing devices ensure safe production.

2. The cocoa bean peeling machine efficiently removes the cocoa bean hulls, reducing impurities. Its high peeling rate ensures the purity of the raw materials during the grinding process, enhancing the taste of the cocoa paste.

3. The combined colloid mill grinds the cocoa nibs twice, resulting in finer particles. High grinding efficiency results in a uniform and finer output with a smoother taste.

4. Homogenizers thoroughly homogenize cocoa mass, ensuring stability and consistent taste. They improve product emulsification, prevent stratification and oil-water separation, and achieve a finer cocoa paste, reaching a 200-mesh size.

5. Mixer tanks are used to mix and stir various ingredients. Customizable impellers ensure thorough incorporation of added ingredients.

6. Vacuum tanks process cacao liquor under vacuum, effectively removing air bubbles. This improves product texture, creates a smoother cocoa paste, and extends shelf life.

7. Storage tanks are used for temporary storage of finished products for subsequent filling and packaging. Their strong seal ensures product freshness and quality.

 

1. Electrical components can be customized according to customer-specified brands and standards.

2. The control panel supports PLC control systems and features a touchscreen interface for intuitive and easy operation.

3. Remote operation, real-time monitoring, and data collection are supported, facilitating production management and maintenance.

4. Fully automated operation is possible, reducing manual intervention, lowering labor costs, and improving safety.

 

1. Complete process design solutions are provided based on customer needs.

2. Equipment selection and capacity customization are supported to meet the diverse needs of small factories to large-scale enterprises.

3. Plant layouts can be provided to optimize equipment placement and production logistics, improving overall production efficiency.

4. This continuous cacao paste processing line not only provides high-quality products but also offers an efficient, safe, and intelligent production experience, providing a strong foundation for businesses to enhance their market competitiveness.

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